10 benefits of using open-end yarns | Sitaram Spinners

India’s yarn portfolio is diversifying rapidly from manufacturing traditional yarn to specialized yarns due to the soaring global demand. Open-end yarn is one such specialized yarn that is processed using an industrial open-end spinning technology without the spindle. This spinning methodology is also known as the carded, break, or rotor spinning process, where the silver is directly fed into the machine ruling out the roving process.

Manufacturing of open-end yarn is comparatively cost-effective and can be spun using the shortest cotton strands. At the R&D centers of the premium spinning facilities, open-end yarns are processed with a greater number of twists for maximum integrity and rigidity.

The commercial importance of open-end yarn

Open-end yarns are cost-effective yet highly durable. They are produced fast using rotor spinning and are generally not labor-intensive, as most advanced spinning mills use automation to produce open-end yarn from multiple sheets without any error. This is how the advanced spinning mills function to produce specialized quality yarn to keep up with the global commercial demand.

Because of its durability and high production, open-end yarn is widely used in making carpets, heavy-duty ropes, garment manufacturing, and other commercial uses.

Decoding some of the top advantages of using open-end yarns

• Open-end yarn is comparatively cheaper than other specialized yarn in the market and hence is easily accessible for wide commercial uses in the textile sectors.
• The rotor production speed is faster, saving time, and labor, and extends the efficiency and longevity of the machines.
• Due to the fastest spinning, the bulk production of open-end yarn is also 5x higher than the other commercial yarn.
• The entire spinning process consumes less power leading to lower production costs.
• Is every way cost-saving as the silver is directly fed into the machine, eliminating the roving process.
• Mostly spun in an automated facility, hence reducing the labor cost.
• Highly durable to be used for heavy textile applications.
• Faster and uncompromised yarn quality.
• Uniform in structure than the ring-spun yarn and has good abrasion resistance.
• The open-end yarn has high elongation properties and more rigidity in terms of tensile strength.

Now that you know, the top 10 advantages of open-end yarn, the ultimate challenge is to source quality yarn from a premium spinning mill that meets the industrial parameter for your garment manufacturing business. Wondering, how to do it like a pro?

Consider these easy tips to narrow down your search for the best spinning mills in India.

• Must have advanced spinning facilities with sophisticated machines and a quality control unit.
• Strict checking of the strength, modularity, maturity, and rigidity of the yarns is maintained.
• Must produce a wide range of other commercial yarns under the strict supervision of qualified professionals.
• The flawless manufacturing of each yarn involves standardized atmospheric conditions, which is a must-follow criterion by the standardized spinning mills.

These are some of the easy tips to source the best quality open-end yarn for fabric manufacturing, which can make a huge difference to your product quality and price range. So, set the record straight by sealing the deal only with a reputed spinning mill like Sitaram Spinners Pvt. Ltd, your one-stop shop for the highest quality yarns that are dominating the global textile market.